Liquid Cooling · High-Density AI

Liquid Cooling for
AI Server Racks

When a rack goes past ~20–30 kW, air stops being enough. We supply the liquid-cooling hardware that goes with high-density compute build-outs: rack cabinets, in-rack CDUs, cold plates, manifolds and quick disconnects — plus immersion tanks for single- and two-phase deployments.

Cold plate / D2CImmersionCDU{40}

What we supply

Six building blocks — mix and match per rack, per site
rack + manifold

Liquid-Cooled Rack Cabinet Cabinet

A server cabinet designed for direct-to-chip cooling: the coolant loop, rack manifold and drip-free connections are integrated into the rack, so the row is ready before the nodes arrive. Front-door, side-panel and rear-door heat-exchanger variants are available for retrofit situations where the CPU/GPU are still air-cooled.

  • 42U / 48U, 600 × 1200 mm class
  • Integrated rack manifold + drip tray
  • Blind-mate connections for hot-swap nodes
  • Rear-door heat exchanger retrofit option
  • Leak-sensor rope pre-installed
Typical pairing: cold plate nodes + in-rack CDU
CDU · pumps + heat exchanger

In-Rack CDU CDU

The unit that separates the facility water loop from the server loop. Sits inside the rack (4U–6U class) and delivers filtered, temperature- and flow-controlled coolant to the cold plates. Redundant pumps and N+1 power keep a single failure from taking the rack down.

  • 4U / 6U in-rack form factor
  • Roughly 60 kW – 250 kW class per unit
  • Redundant pumps, N+1 PSU
  • Facility-side and IT-side isolation
  • Flow, ΔP, temperature and leak telemetry
Ask for: capacity · primary/secondary ΔT · pump redundancy
cold plates · microchannel

Cold Plates D2C

Copper microchannel cold plates that sit directly on the CPU/GPU package. Custom cold plates can be tooled for a specific board and mounting pattern, so the mechanical fit and thermal interface are right the first time.

  • Copper / nickel-plated, microchannel
  • CPU, GPU and memory (DIMM) plates
  • Custom mounting + TIM per board
  • Pressure-tested, low-flow-resistance designs
  • Samples before volume tooling
Send us: board model · socket/keep-out drawing · target TDP
supply / return + quick disconnects

Manifolds & Quick Disconnects Loop

What makes a liquid rack serviceable: a supply/return manifold with blind-mate, drip-free couplings so a node can be pulled without draining the loop. Valve-in-coupling designs mean the drips stop at the connector, not on the floor.

  • Rack manifold, supply + return, 1"–2" class
  • Blind-mate quick disconnects (QD)
  • Flush-face / non-spill, valved
  • Flexible hoses, stainless and EPDM options
  • Flow-balanced port spacing per rack
Leak-free serviceability is the point — valved QDs
immersion tank · single / two-phase

Immersion Cooling Tanks Immersion

For the highest densities, the whole node goes into dielectric fluid instead of onto a cold plate. Single-phase uses pumped dielectric and a heat exchanger; two-phase boils the fluid and condenses it above the server, which removes far more heat per litre of fluid.

  • Single-phase (pumped dielectric + HX)
  • Two-phase (boiling/condensing, phase-change)
  • Tank, lid, lifting jig, drip tray, cabling
  • Immersion-ready PSU and cabling options
  • Dielectric fluid supply and top-up
Better with: immersion-safe PSU · shorter cabling · fluid management
leak rope + DCIM telemetry

Leak Detection & Telemetry Safety

Liquid in a rack means you need to know about a leak before the customer does. Sensing rope along the drip tray, plus flow/ΔP/temperature reporting from the CDU, turns "did it leak?" into an alarm in the DCIM instead of a phone call.

  • Leak-sensing rope / spot sensors
  • CDU telemetry: flow, ΔP, ΔT, pump status
  • Dry-contact alarm to DCIM/BMS
  • Valve shut-off on alarm (optional)
  • Scheduled coolant sampling / treatment
Complete the loop: sensor + alarm + shut-off

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